RSSHOW TO - Make an iPhone stand with a laser cutter
If you have an iPhone and watch long movies (usually from ripped DVDs) leaving the phone in the dock doesn't cut it, the iPhone needs to be horizontal. I usually have CNN, ABC or a few hours of news on my phone and like to leave it on my desk while I work but you can't watch these in the dock since it's turned the wrong way. Long plane / train trips with a tray made me want to make this too.
So - here's an iPhone stand I made, you can take the file to a place like TechShop in SF or anywhere there's a high powered laser that can cut acrylic. Believe it or not there are lots of these lasers in most cities, definitely at a lot of campuses now too. Universal and Epilog are usually the only two brands you'll come across.
I figured this is a good beginner project for getting starting with your own little "FabLab" like project. Variations on this model will work with other phones too, all depends on the size and dimensions of your phone of course.
I made this stand as a snap-to-together / press fit and it can be reproduced cheap, if anyone designs a better version send me the file and I'll post it up here on MAKE. I put a hole on each leg so the USB cable could fit through, it seems to be a better way to hold the sync/power cable.
Here we go... Get some acrylic, I bought a sheet of 12" x 12" clear acrylic (1/8th" thickness). You can get these sheets at local plastic stores in most big cities or online - Link (McMaster-Carr $6.48). Cast (not extruded) tends to be more scratch resistant and better for projects like this.
Download this file, it's an Adobe Illustrator file (black and white vector line art, included are other formats if needed) - Link (ZIP with AI//CDR/DXF). If you want to make a lot of these just copy and past the 2 shapes over and over.
Open this file in your laser cutting application, I use an Epilog mini and use Corel Draw. The artwork is just "hairline" if you modify the template make sure to specific the hairline line setting, this is how the laser knows to vector cut as opposed to just etching.
Set the area of the work to 12" x 12" and place the art where you plan to cut. You can fill the sheet for just do one.
Settings - the settings for a 35W Epilog mini are 12% speed, 100% power and 5000Hz. Consult your laser manual for the specific settings for the laser you're using.
Fire! Cut your shapes!
Pop the parts out and snap together your new iPhone stand!
Add a logo if you want, just make sure to change the settings so the laser cuts and etches.
From here you could make a ton of them and give them away, or try out that new site "Ponoko" which allows you to have someone laser cut your stuff out (It doesn't appear to be accepting new accounts at this time, so try back later and report your results). Next up I might make a headphone wrap / holder, or combine that with the stand, stay tuned!
Posted by Phillip Torrone |
Sep 19, 2007 12:00 AM
Cellphones, DIY Projects, Gadgets, Open source hardware |
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Comments
Oldest comments listed first.
| Posted by: cheesy on September 19, 2007 at 1:51 AM |
How many people have laser cutters?!
You need an article on how to create a laser cutter first...
| Posted by: philliptorrone on September 19, 2007 at 4:29 AM |
@chessy--- "you can take the file to a place like TechShop in SF or anywhere there's a high powered laser that can cut acrylic. Believe it or not there are lots of these lasers in most cities, definitely at a lot of campuses now too. Universal and Epilog are usually the only two brands you'll come across."
| Posted by: eightlines on September 19, 2007 at 6:29 AM |
I agree with cheesy, there's a lot of laser cutter articles lately -- yes, I'd like one, no, I wouldn't like to pay for it. Looking at the form of the holder above, wouldn't it be easier to make one of these out of an expired tape dispenser? or picture frame holder?
| Posted by: earthrobot on September 19, 2007 at 6:51 AM |
Assuming these stands are relatively inexpensive, you should fab several and sell them in the Make store.
| Posted by: lungfish on September 19, 2007 at 10:57 AM |
Phil, did you find that changing the frequency had an impact on the vector cuts? I haven't cut that much acrylic (I've mostly done paperboard & wood) but it hasn't seemed to make much of a difference for me.
Man, Techshop really needs a messageboard for this kind of stuff.
| Posted by: Ralph on December 17, 2007 at 11:40 AM |
If you go to amazon.com and type in iPhone stand or iPhone cradle you will find something like this for sale. Look for the iPhone with futurama on it.
| Posted by: KipM on January 1, 2008 at 10:25 AM |
OK, how do I find the closest lasercutter that I can submit a job to? I have been looking for job shops for this for a long time.
| Posted by: JeffDM on January 25, 2008 at 7:17 PM |
KipM; You might ask Epilog or Universal Laser Systems to provide you a name for a nearby shop. Failing that, I happen to own a laser engraver that's similar (different brand). I might be able to help, if you're willing to deal remotely, email a drawing and getting the parts through the mail. You can try to email me at jeff at demaagd dot com.
| Posted by: Phil on October 23, 2008 at 4:19 PM |
Just looked on Amazon as suggested above and indeed someone is selling exactly the same thing - I would be onto this company like a rash if they have stolen your idea!!!!! = $7.95 as well
 |
Posted by: Phillip Torrone on October 23, 2008 at 4:23 PM |
@Phil - it's open source i gave it away, anyone can do whatever they want and make money on it. hope it works out for them :)
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